Introducing McLease ProWeld Submerged Arc Welding (SAW) Wires & Fluxes: The Powerhouse for Heavy Fabrication

For large-scale, high-speed, and high-quality welding operations in industries like heavy fabrication, shipbuilding, pressure vessel manufacturing, and pipeline construction, conventional welding methods often fall short. The McLease ProWeld Submerged Arc Welding (SAW) Wires & Fluxes are your ultimate solution, engineered to deliver exceptional deposition rates, deep penetration, and superior mechanical properties. These are high-value consumables designed for significant consumption by industrial clients, and McLease provides them with flexible procurement options to support your most demanding projects.

What are McLease ProWeld Submerged Arc Welding Wires & Fluxes? (Simple Layman English)

Imagine a welding process where the entire action is hidden beneath a blanket of granular material, like sand. That's essentially what "submerged arc welding" is. You feed a continuous wire into the weld, but instead of seeing sparks and fumes, a special granular "flux" covers everything.

• SAW Wires: These are solid metal wires, often thicker than wires used in other welding methods, designed to melt and form the weld. They come in large coils.
• SAW Fluxes: This is the granular material. When the wire melts, the electrical arc happens underneath this flux blanket. The flux protects the molten metal from the air, cleans it, and can even add special ingredients to make the weld stronger or more durable. The melted flux forms a glassy slag that easily chips off after cooling.

Together, the wire and flux create an incredibly stable and powerful arc, allowing for very fast welding, deep penetration into thick metals, and consistently strong, high-quality welds.

How it Works (The Science Behind Quality):

Submerged Arc Welding (SAW) is an arc welding process where the arc is struck between a continuously fed bare wire electrode and the workpiece, beneath a blanket of granular, fusible flux. The flux serves multiple critical roles:

• Arc Shielding: The flux completely covers the arc, protecting it from atmospheric contamination (oxygen, nitrogen, hydrogen), which results in exceptionally clean and high-quality welds with excellent mechanical properties.
• Thermal Insulation: The flux acts as a thermal insulator, concentrating the heat within the weld pool, leading to deeper penetration and higher deposition rates compared to other processes.
• Alloying & Deoxidation: The flux reacts with the molten metal, deoxidizing the weld and often transferring alloying elements into the weld pool, precisely tailoring the weld metal's chemical composition and mechanical properties.
• Slag Formation: The melted flux forms a glassy, often easily removable, slag that protects the cooling weld bead from the atmosphere and shapes the weld profile.

SAW wires are specifically manufactured to work in conjunction with various flux types (e.g., neutral, active, basic, fused, agglomerated), each designed for particular material combinations and desired weld characteristics (e.g., impact toughness, crack resistance, corrosion resistance).

Silent Features & Product USP (Why Choose McLease ProWeld SAW Wires & Fluxes):

• Unrivaled Productivity: Achieve the highest deposition rates among arc welding processes, significantly accelerating heavy fabrication projects.
• Deep Penetration: Ensures robust, full-penetration welds on thick sections, crucial for structural integrity in demanding applications.
• Superior Weld Quality: Consistently produces welds with excellent mechanical properties (tensile strength, toughness, ductility) and a smooth, uniform bead appearance.
• Optimal for Bulk & Automation: Designed for high-volume usage with automated or mechanized welding systems, maximizing efficiency.
• Minimized Fumes & Spatter: The submerged nature of the arc drastically reduces welding fumes and spatter, creating a cleaner and safer working environment.
• Versatile Material Combinations: Our comprehensive range of wires and fluxes allows for optimal welding of carbon steels, low-alloy steels, high-strength steels, and more.
• Customized Solutions: Select specific wire-flux combinations for precise metallurgical control, meeting the most stringent project specifications (e.g., low-temperature impact, corrosion resistance).
• Reliable Performance: Each wire and flux batch undergoes rigorous quality control, ensuring consistent performance and metallurgical integrity.

Product Specifications (Common Examples for 25kg Units):

• SAW Wire Types Available:
  • EM12K (Mild Steel/General Purpose): Copper-coated low carbon-manganese wire, widely used with various fluxes for general structural steels, pressure vessels, and pipes.
  • EH14 (High Tensile/Structural): Copper-coated medium manganese wire, used with basic fluxes for high-strength steels, shipbuilding, and demanding structural applications requiring superior toughness.
  • Other specialized wires for specific alloys or properties available upon request.
• SAW Flux Types Available:
  • General Purpose/Agglomerated Flux: Versatile, easy-to-use flux for mild steel and general fabrication, offering good bead appearance and mechanical properties.
  • Basic/Low-Hydrogen Flux: Engineered for critical applications with high-strength steels, providing excellent impact toughness and very low diffusible hydrogen content to prevent cracking.
  • Other specialized fluxes (e.g., fused, highly basic, specific alloy transfer) available for unique applications.
• Common Wire Diameters: 2.0mm, 2.4mm, 3.2mm, 4.0mm.
• Standard Packaging:
  • SAW Wires: 25 kg coils (small industrial units), also available in larger drums (250 kg) for high-volume users.
  • SAW Fluxes: 25 kg multi-ply paper bags with moisture barrier lining.
• Standard Compliance: AWS A5.17/A5.23 (for carbon and low-alloy steel SAW wires and fluxes), ISO 14171/14174.

Pricing & Flexible Payment Options with McLease

For large industrial clients with significant consumption, managing the procurement of SAW consumables is a strategic decision. McLease offers highly competitive pricing combined with flexible payment terms, ensuring your projects are always supplied with high-quality SAW wires and fluxes without upfront capital strain.

Selling Prices (Estimated for 25kg Units):

• McLease ProWeld SAW Wire - EM12K (25kg coil): ₹3,640
• McLease ProWeld SAW Wire - EH14 (25kg coil): ₹5,850
• McLease ProWeld SAW Flux - General Purpose (25kg bag): ₹2,600
• McLease ProWeld SAW Flux - Basic/Low-Hydrogen (25kg bag): ₹3,900
  (Prices for other wire diameters, flux types, and bulk packaging options will be clearly displayed on each product's selection page.)

Flexible Payment Terms / Monthly Billing:

For approved McLease industrial clients, we offer seamless monthly billing options. Based on your approved credit limit and projected consumption, you can receive regular deliveries of McLease ProWeld SAW Wires and Fluxes, consolidated into a single, predictable bill at the end of each month. This aligns perfectly with project-based needs, providing significant value by reducing large upfront bulk purchase requirements and optimizing your working capital.

Minimum Order Quantity (MOQ):

To ensure efficient logistics and provide high-quality, factory-sealed products, the Minimum Order Quantity (MOQ) is 1 unit (1 x 25 kg coil for wire, or 1 x 25 kg bag for flux).

Order Booking for All Orders:

To confirm your order and facilitate timely dispatch, a refundable order booking amount of 10% of your specific product's selling price is required at the time of ordering. This amount is 100% refundable if McLease is unable to fulfill your order for any reason, guaranteeing your peace of mind.

• For example, if you order a 25kg EM12K SAW wire for ₹3,640, your booking amount is ₹364.
• If you order a 25kg Basic/Low-Hydrogen SAW flux for ₹3,900, your booking amount is ₹390.

Benefits of Buying Online from McLease:

• Simplified Procurement: Easily order high-value SAW consumables anytime, anywhere.
• Cost Efficiency: Access competitive pricing and flexible payment solutions that optimize your project budgets.
• Guaranteed Quality: Source authentic, high-performance SAW wires and fluxes directly from a trusted supplier, ensuring consistent weld quality.
• Reliable Supply Chain: Our robust distribution network ensures a continuous and reliable supply, minimizing operational downtime.
• All India Express Delivery: Benefit from our fast and reliable nationwide delivery service, getting your bulk consumables to your fabrication site promptly.

Bulk Order Discounts:

For even larger volume requirements, McLease offers substantial bulk order discounts! These discounts will be provided in the form of a discount coupon.

• Redemption Options: You have the flexibility to redeem your discount coupon in two convenient ways:
  1. Cash Redemption: Get the discount value directly transferred to your registered company bank account.
  2. McLease Online Account Wallet: Choose to have the discount amount credited to your McLease online account wallet, which can then be used for future purchases or offsetting your monthly bills.

Opportunity to Bundle Other Consumables (Optional Add-on)

Streamline your entire industrial procurement process! Beyond ProWeld SAW Wires and Fluxes, you can optionally bundle a comprehensive range of other essential welding consumables (e.g., MIG wires, flux-cored wires, TIG rods, specialized stick electrodes, shielding gases, plasma consumables, welding safety gear) onto your flexible monthly billing with McLease.

• How it Works: Customize your monthly consumable order based on your heavy fabrication project needs. You receive your supplies regularly, and all costs are conveniently consolidated into your single monthly McLease bill.
• Benefits:
  • Maximized Operational Efficiency: Consolidate multiple operational expenses into one predictable monthly payment.
  • Optimized Inventory Management: Maintain optimal stock levels for all consumables without tying up excessive capital.
  • Comprehensive Sourcing: Fulfill all your required quality welding consumables from one trusted strategic partner.

How to Buy & Payment Options:

Step 1: Select Your Products

Choose the specific types and quantities of McLease ProWeld SAW Wires (e.g., EM12K, EH14) and SAW Fluxes (e.g., General Purpose, Basic) you need.

Step 2: Place Your Order Online

Click "Add to Cart" or "Order Now" and follow our intuitive online checkout process designed for industrial clients.

Step 3: Secure Your Order

Pay the 10% refundable order booking amount for your selected products. This secures your bulk order and initiates rapid processing.

Step 4: Swift Processing & Dispatch

Our team will efficiently prepare your bulk order for dispatch. For outright purchases, your wires and fluxes will be dispatched with zero advance payment until they are ready for shipment from our warehouse!

Step 5: Receive & Pay

• For Flexible Monthly Billing: Your first consolidated bill, reflecting your bulk consumption, will be generated at the end of the month.
• For Outright Purchase: Complete the full payment upon successful delivery and your inspection of the products at your site.

Payment Methods: We support secure online payments via Net Banking, Debit Card, Credit Card, and UPI. For large bulk orders, direct Bank Transfers are also available.

PLEASE LEAVE COMMENT ON WIRE DIAMETER IF APPLICABLE OR OTHER DETAILS DURING CHECKOUT

Empower your heavy fabrication projects with McLease ProWeld SAW Wires & Fluxes – the ultimate combination of high performance and flexible procurement. Order now for unparalleled productivity